Supply Chain Consultancy

Supply chains in the spotlight

10 January 2021

The important role that supply chains play in the UK economy is too often overlooked.

As we have seen in 2020, the way businesses responded to the COVID-19 pandemic, highlights the importance of supply chains in helping organisations to deal with demand surges and supply shortages and should not be underestimated. Supply chain strategies that might otherwise have lain hidden or unused have suddenly become imperative.

Businesses have been tested and there will likely be further turbulence to come with the exit of the UK from the European Union despite a trade deal. Questions will be raised about trade and supply flows for the coming years. The prevalence of extended global supply networks, exposed by the COVID-19 crisis, will be subject to further disruption and change for many UK businesses.

So, what next?

As businesses emerge from the immediate crisis and start to plot a way forward, questions about the strategy, operation and organisation of the supply chain need answers:

  • How should businesses prepare for changes in demand?
  • What should the sourcing strategy be to ensure continuity and flexibility of supply?
  • What physical footprint and assets are needed?
  • How can inventories be managed to minimise working capital but ensure necessary service levels?
  • Are supply chains impacted by unnecessary complexity?
  • How should people and the organisation be developed for success?

How such questions are answered will be fundamental to negotiating these difficult times and navigating a path to sustainable growth. That said, for some time there have been businesses that have used supply chain management to gain competitive advantage, disrupt traditional ways of working and steal a march on competitors. Now more than ever, businesses need to understand how their operations are driving profitability and shaping capital requirements. Those that simply see supply chain management as a necessary but low priority aspect of doing business will be left behind.

When adapting and rethinking supply chain strategy, emerging solutions need to stand up to rigorous evaluation and testing, probably in ways not seen before. Do strategic design choices ensure the supply chain is:

Aligned – geared to the primary basis of competition (innovation, customer experience, quality, cost) that the business strategy is founded on

Tailored– can deliver the products and services required without undue complexity

Resilient – able to operate effectively when conditions are no longer ideal

Responsible – promotes social and environmental wellbeing

Adaptable – can respond to a changing business environment, be that change stemming from technological disruption, market conditions, new products and services, mergers or acquisitions.

We should not lose sight, however, of some of the fundamental principles that determine excellence in supply chain management. Our work with a national hardware distributor demonstrated the benefit of removing complexity in the product range and supplier base whilst also supporting restructuring of the distribution network. Applying a systematic approach to assessing how the supply chain was driving financial results gave the business a platform for sustainable growth.

True innovation happens when creativity and analysis are combined. A historically underinvested foodservice distributor struggled to support continued customer growth and firefighting was a badge of honour in the business. Established ways of working resulted in unnecessary complexity in the supply chain, excess inventories, and extensive use of external warehouse storage. With a strategic re-design of the supply chain for all major supply categories based on a lean, flow model, we were able to reduce average inventory holding by £8m whilst maintaining order fulfilment at over 99% and secure a sustaining 12% operating cost reduction. Developing collaborative working across the supply chain played a pivotal role.

Trends that have been emerging in recent years, such as automation, digitalisation and near-shoring, will accelerate. There is much scope to improve the capture of data, to speed information flows and to synchronise activities across supply networks in ways not previously possible. If now is not a prompt to close digital gaps, then when will it be a time to focus on digitisation projects and initiatives?

Supply chain management is about balancing service, costs, and capital in a coherent manner to deliver sustainable financial results. There are trade-offs to be made. Only by taking a structured, systematic approach to review, rethink and reset the supply chain can businesses meet the imperative of responding to events, address the challenge of new trading conditions and take the opportunities offered by digital technologies.

Calum Lewis is the founder of OP2MA, an innovative consultancy that focuses on transforming supply chains for sustainable growth.


Calum has extensive experience in leading businesses and delivering exceptional operational and financial performance. With the LEGO Group, he embedded best practice supply chain management to drive five-fold sales growth to £300m in the UK/Ireland market whilst supporting LEGO’s climb to No 1 UK Toy Supplier. More recently, with responsibility for planning and inventory management across EMEA, he enhanced the capability and effectiveness of managing supply to around 80 countries in the region.

Recognised for his clear insight on core issues and not being afraid to challenge prevailing thinking or ways of working, he is highly skilled at implementing innovative approaches to supply chain management. Calum believes it is now more critical than ever to combine creative and analytic thinking to make innovation really happen.

Creating OP2MA, he sees no reason small and medium-sized enterprises (SMEs) should not have access to the ‘large corporate’ expertise and know-how that can transform supply chains to drive sustainable growth. The OP2MA team love working out what makes businesses tick, how they can improve, and applying pragmatic solutions. They believe that SMEs are critical for the economic prosperity and well-being of the communities in which they operate and are passionate about helping businesses grow and thrive.

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